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Case Upgrades its Popular G Series Loaders, Adds Payload, Tire Measurement Options

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While Case Construction Equipment decided not to move on from the G Series designation for its wheel loaders, don’t be fooled by the “update” language when it talks about the series’s upgrades. There’s plenty to unpack here.

Case has added factory-installed payload and tire monitoring systems, upgraded controls and added a new touchscreen display. It’s also redefined power modes, added new electro-hydraulic parallel lift and upgraded its telematic features.

Dial in your preferencespayload screen

Using the new touchscreen display, operators can access machine settings and operational data. They also can adjust electrohydraulic controls, which allow them to independently set lift (boom) and tilt (bucket) responsiveness to smooth, moderate or aggressive.

“These settings allow the operator to really dial in those independent movements to their preference and to what makes sense for the job,” says Andrew Dargatz, Case product manager.

The smooth setting allows for precise control for activities such as loading pallets of brick or block. Moderate is the factory setting, and aggressive is designed for high-demand applications. Working in the aggressive setting, operators will be able to use fine bucket metering to top off any load.

Case went from four power modes in the previous model iteration down to two: Max and Smart. As the name implies, Max is for full-throttle work.

The new Smart mode, using improved communication between the engine and transmission, helps achieve smoother shifting for reduced tire wear and up to 10% fuel savings when compared to the Max setting, Case says.

But know that Smart is not a new label for the former Eco mode, Dargatz says. “It delivers a set-it-and-forget-it type of mode. Smart mode manages the communication, transmission and the operator to both give you the power when digging into a pile for faster cycle times and better bucket fill and to also manage that power so you’re not spinning your tires and generating excessive tire wear.”

The updated G Series also has new electro-hydraulic parallel lift capability across all boom configurations. This automatically maintains the angle and the position of the attachment to minimize the risk of the material shifting while loading or transporting. Activating the unit’s ride control while using parallel lift also assists in material retention.

Your buttons, your choicehand touching buttons inside case wheel loaderCase G Series loader color-coded buttons allow quick engagement of pre-programed machine settings and functions.Case Construction Equipment

Three new color-coded configurable buttons are located on the right armrest next to the loader control.

“These allow an operator to quickly engage pre-programed machine settings or functions,” Dargatz says. The buttons, which are configured via the touchscreen, can also be operated from the display.

Which button engages which settings is determined by the operator. This can include the new payload and tire pressure management systems (more on those in a bit), lift and tilt control, rearview camera, differential lock or declutch.

“The colors are designed for a quick visual,” Dargatz says.

Case-specific payload systemhand touching payload system inside case wheel loaderPayload systems, such the optional purpose-built one on Case’s upgraded G Series loaders, help a variety of users, not just production-minded operations such as quarries.Case Construction Equipment

A new factory-installed integrated payload system is now an option on the G Series. “This is not an aftermarket solution tacked on,” Dargatz says. “It’s built specifically for these machines.”

And, he adds, this system is not just for production-oriented applications such as quarries. “We’ve seen the demand for this technology span across several segments, including general construction, landscape yards and municipalities,” Dargatz says.

System readings are integrated into the touchscreen, providing bucket weights, pass counts, accumulated/running weight and job tracking data.

“This allows operators to precisely load each truck to reduce under/overload situations by actively weighing each bucket and cumulatively tracking the total weight loaded into a truck,” Dargatz says. When a target weight is achieved, users get visual and audio alarms.

Working with Case’s SiteWatch telematics platform, the payload system also tracks total loads and total material volumes over a period of time and can track history by customer, truck or material moved plus provide ticket histories for up to 18 months. The system is capable of tracking up to 500 customers, 1,000 trucks, 50 different material types and 200 tickets.

“The onboard payload system drives efficiencies and loading cycles and reduces situations where operators have to top off trucks as they sit on the scale,” Dargatz says.

Contractors can also use it to evaluate operator performance and cycle times, providing data that informs future decisions on machine and bucket sizing.

This payload system is only available on the updated G Series machines and can be installed after purchase.

Avoid under/over inflation

Another option for the updated G Series is the Tire Pressure Monitoring System, which uses individual sensors mounted to the valve stem of each tire. Using a receiver module that communicates the pressure for each tire onto the in-cab display, the system alerts the operator when the tire pressure is outside of a set range.

The valve stem sensors communicate via radio signal with a module in the cab. While packing of dirt and debris does decrease the strength of the radio signal, Case says the system has been designed to meet the challenges of loader applications.

Tire pressures are set at the factory at standard tire manufacturer recommendations. “Under-inflated tires put unnecessary stress and weight on the axles and other components, leading to wear and tear over time,” says Richie Snyder, marketing manager, construction equipment digital and precision solutions, Case.

If operators need to run a different tire pressure than the factory settings, they can adjust the alert threshold level.

Two-way telematicshand holding iphoneUsing the Case SiteManager app, you can pair your mobile device to the loader for remote analysis by dealer technicians.Case Construction Equipment

Case has also enhanced its SiteWatch telematics platform, giving it the ability to update software and clear codes remotely through the new SiteConnect Module and SiteManager app.

“The SiteConnect module improves the volume flow and integration of data to the Case SiteWatch telematics platform and makes remote diagnostics code clearing and software updates possible,” Snyder says.

Using the SiteManager app, you can also pair your mobile device to the machine for remote analysis by dealer technicians.

“You now have two-way communication capabilities,” Snyder says. “It’s not just the telematics data coming off the machine, but you now have the ability to pair your phone to the machine and allow the dealer to remotely access it.” You can also share the information with the Case Uptime Center in Racine, Wisconsin.

“We believe strongly in the idea of collaborative fleet management,” Dargatz says, “and the ability to share more data more effectively will enhance the ability of each dealer and our team at the Uptime Center to proactively identify issues with a machine that may require attention and to schedule the appropriate follow-up action at a convenient time before it becomes a larger issue.”

The seven G Series models, first introduced in 2016, range from the 142-horsepower 521G to the 345-horsepower 1121G. They are made in Fargo, North Dakota.

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Cat’s Next Generation 255 and 265 Get More Power, Lift Height

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Caterpillar is bidding farewell to its 259D3, 279D3 and 289D3 compact track loaders with the introduction of its new, next-generation 255 and 266 models.

The completely redesigned models debuted at media and customer events at Caterpillar’s Edwards, Illinois, Demonstration and Learning Center last week. The 255 and 265 offer improved engine performance, more lift height, a roomier cab and more standard technology than their predecessors.

“We kept the DNA of the D3 series while reimagining the possibilities of loader performance using voice of customer feedback to lead the way,” says Trevor Chase, product application specialist for Caterpillar. “Both next-generation models leverage the many benefits offered by the vertical lift design. The new Cat 255 replaces the 259D3, while the 265 replaces both the 279D3 and 289D3 machines.”

The CTLs are the last of Cat’s building and construction products to get the next-generation treatment and simplified nomenclature. The first number (2) represents the skid steer loader and compact track loader machine family; the middle number (5 or 6) designates the machine size; and the ending number (5) is the compact track loader identifier. Skid steers will be identified by a 0 end number. Additional new models will roll out in the coming months, the company says.

Caterpillar 265 compact track loader carrying a blockCaterpillarMore power and torque

Cat equipped the 255 with a C2.8T engine and the 265 with a C2.8TA engine, both at 74 horsepower. This gives the new machines a significant boost in torque – 13% for the 255 and 43% for the 256 – over their D3-Series predecessors. The engine and cooling package are mounted lower in the frame for added visibility out the rear window and stability while lifting heavy loads.

Customers attest that the added lift height makes truck loading easier. The 255 offers 10 feet 4 inches of lift height, while the 265 can reach 11 feet high.

“The lift height has made a big difference when loading trucks,” said Derrick Roger, owner of Coast to Coast Lawnscapes, who spent several months testing the 255. “You can get on top of that truck now and empty the bucket; whereas, before you would have to shake the bucket to try to get the material to fall out.”

The 255 delivers 36% more tilt breakout, 26% higher lift breakout force and a 24% increase in rated operating capacity (ROC). The 265 also delivers 19% higher tilt breakout force and 22% higher lift breakout force.

Standard hydraulic pressure has been increased to 3,500 psi, allowing the 255 and 265 to operate all Cat Smart Attachments with the standard auxiliary hydraulics provided.

If demanding attachments require additional hydraulic flow, customers can have their Cat dealer activate the high flow functionality on the machine or remotely via software update. This makes it possible for the CTLs to hit 30 gallons per minute of flow at the standard system pressure.

A High Flow XPS factory option increases auxiliary hydraulic system pressure to 4,061 psi for both models, while also increasing the hydraulic flow to 30 gallons per minute for the 255 and 34 gallons per minute for the 265.

The torsion suspension undercarriage delivers better operator comfort, track wear and material retention, plus the stiffer design results in smoother graded surfaces, Cat says. A new 12.6-inch bar-tread narrow track option is available on the 255.

A more spacious cab

Cat says it has increased the cab width by 2.75 inches without making the machines wider and the footwell-to-ceiling height by 1.8 inches. The larger cab gives operators an additional 1.5 inches of hip room and 1.1 inches more width between the joysticks.

A range of new mechanical and air-ride suspension seat options are available, including a ventilated and heated seat. A new automatic temperature control allows operators to set a specific temperature. Relocated vents help cool or heat the machine quickly.

The standard package includes the same 5-inch LCD monitor as the D3 Series CTLs, which offers Bluetooth connectivity and functionality for the rearview camera feed, creep, job clock, and maintenance reminders.

Customers can upgrade to a new 8-inch advanced touchscreen monitor, like the display found in Cat’s next-generation mini excavators and small loaders. It delivers advanced radio control and supports the 270-degree multicamera option. The advanced monitor pairs with the advanced joysticks for integrated control of all machine functions and adjustments.

“You can adjust the movement – or the aggressiveness or the conservativeness – of how your tracks and lift arms work through your advanced touchscreen display,” Dante Thomas, skid steer and CTL marketing manager, said. “And you can control of all of your display functions from the advanced joysticks. There are buttons with enter and select functions on those joysticks that you’re able to change any functionality that is possible.”

Cat also redesigned the entry, making the 255 and 265 easier to enter and exit. The cab door can be opened even when the lift arms are not fully lowered to the frame stops. It can be removed without tools in less than one minute.

Advanced technologies

Calling the 255 and 265 “one of the most attachment-friendly machines on the market,” Thomas says both the standard and advanced monitors can run Cat Smart Attachments, such as the dozer and grader blades and backhoe.

“It has attachment recognition that when you plug the attachment into the machine, it recognizes which attachment is connected. It adjusts your joystick pattern, so it gives you intuitive and simple control,” says Thomas.

The available Cat Product Link Elite system tracks machine hours, location, asset utilization, provides fault code details and delivers advanced monitoring and machine health, that is remotely accessible via VisionLink. In addition, Product Link Elite provides remote flash and troubleshooting capabilities and quickly enables the remote activation of the SEA High Flow feature.

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Quick Data: 2023 Top-Selling Wheel Loaders and Auction Trends

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Quick Data is a snapshot of new and used wheel loader sales trends from Randall Reilly’s EDA equipment financing data, TopBid auction price service and EquipmentWatch market trend reports.

Demand for wheel loaders has softened with new and used financed wheel loader sales down year-over-year from August 1, 2022 to July 31, 2023 according to Randall Reilly’s EDA equipment financing data.

Financed new wheel loader sales dropped 10%, while used financed wheel loader sales fell by 15% compared to the same period last year.

Cat (22.4%), Deere (21.0%) and Komatsu (12.4%) held their positions year-over-year as the top three sellers of new financed wheel loaders. Top models sold included the Deere 544 P-Tier (401), Deere 624 P-Tier (380) and the Komatsu WA270-8 (364).

[Watch: “A Really Solid Machine” – Test Run of Komatsu’s WA475-10 Wheel Loader]

Cat (28.5%) and Deere (22.9%) also snagged the No. 1 and 2 positions for the highest number of financed used units sold, with Case (14.7%) claiming the third spot. On the date we examined the data, the top-selling models were the Case 321F (340), Cat 926M (164) and the Case 621G (159). 

During this period, there were more buyers of new loaders in Florida (955) than in any other state. Buyers of new wheel loaders were also prevalent in Texas (893) and Illinois (665). Those states were also top buyers of used financed machines, with 712 units sold in Texas, 413 in Florida, and 412 in Illinois.

EDA data is compiled from state UCC-1 filings on financed construction equipment. EDA continually updates this data as information comes in from each state.

[Related Content: A Rundown of the Latest Wheel Loaders for 2023]

Used Wheel Loader Market

Used wheel loader prices rose 10.1% for the 12-month period from August 1, 2022 to July 31, 2023, according to Randall Reilly’s EquipmentWatch market trend data.

The average price for a used wheel loader was $137,465 in July 2022 compared to $151,367 in July 2023. The average age of used wheel loaders fell slightly during the period, dropping from 8.8 years to 8.3 years.

EquipmentWatch Used wheel loader price and age chartEquipmentWatchThe average age and price were calculated on 153,356 resale listings during the period in the EquipmentWatch database.

Over the last 12 months, prices for used wheel loaders have in general increased, with the largest gains in October 2022 (6.5%) and February 2023 (2.9%).

EquipmentWatch defines fair market value (FMV) as the monetary value of an asset that can be expected in a transaction with a single seller and single buyer, neither of whom is under any compulsion or time restriction to complete the transaction. FMV for heavy equipment is most closely associated with the private resale market, as opposed to the public auction market.

Wheel Loader Auction Prices

Caterpillar also dominated the auction charts, accounting for 18 of the top 20 wheel loaders sold in terms of price for the 12-month period of September 1, 2022 to August 31, 2023. Deere and Komatsu were the only other manufacturers to appear on the list.

The top auction price spot went to a 2021 Cat 966M with 2,188 hours. It sold for $400,000 at a Ritchie Bros. auction in Orlando, Fla., on September 21, 2022. The second-highest price paid was $315,000 for a 2019 Cat 980M with 7,836 hours at another Ritchie Bros. sale in Atlanta, on December 1, 2022. Rounding out the top three was a 2018 Deere 944K with 8,941 hours. It sold for $290,00 at a J.M. Wood Auction Co. sale in Montgomery, Ala., on March 21, 2023.

In total, there were 358 wheel loaders sold at auctions tracked by Top Bid during this time, with an average price of $99,747. (This does not include any units sold for less than $5,000.)

EDA, Top Bid and EquipmentWatch are owned by Randall Reilly, parent of Equipment World.

[Related Content: Heavy Equipment Auctions Set for Second Half of 2023

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Video: A closer look at Rokbak articulated dump trucks

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Volvo Construction Equipment bought Terex’s off-road truck line in 2014, and six years later, it rebranded its articulated haulers under the Rokbak name.

On this episode of The Dirt, we hear from Paul Douglas, Volvo vice president of rigid haulers, who explains the differences between the old Terex line and the Rokbak trucks. He also gives a hint at some of the new things coming from Rokbak, including redesigned cabs and replacing the current trucks with new models. There’s also the possibility of a new size truck to hit the market.

Rokbak, as with other construction equipment brands, is working toward a zero-emissions future. On this episode, he explains where the articulated dump truck market is heading in terms of alternative fuel. He adds that customers will see big changes in emissions and engines in the next five years, with the ultimate goal of reaching zero emissions within 10 years.

So to learn more about Rokbak and what the brand has in store for the future, check out this episode of The Dirt.  

Equipment World serves up weekly videos on the latest in construction equipment, work trucks and pickup trucks – everything contractors need to get their work done. Subscribe and visit us at equipmentworld.com!

In This Episode:

  • 00:00 – Rokbak Articulated Haulers
  • 00:30 – Is Rokbak More Reliable Than Terex?
  • 03:22 – Brand New Cab
  • 06:10 – More Changes to Upcoming Rokbak Trucks
  • 09:20 – What Will Rokbak Do in the Next 2-5 Years?
  • 11:24 – What Alternative Fuel Will Rokbak Haulers Use in the Future?
  • 14:53 – Final Thoughts

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